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Germany's Manufacturing X Initiative sets new standards for industry 4.0 collaboration

Vyra Wu, DIGITIMES Asia, Taipei 0

Credit: AFP

At the Taiwanese-German Conference on Industry 4.0 Applications, Germany unveiled its push for industrial transformation through "data spaces" under the Manufacturing X initiative. Designed to foster seamless data exchange across the value chain, this initiative aims to enhance collaboration and unlock new business models.

The data space revolution

Andreas Faath, Managing Director of Machine Information Interoperability at VDMA (Verband Deutscher Maschinen- und Anlagenbau), unveiled how this initiative will reshape industrial collaboration through innovative "data spaces."

Credit: AHK

Credit: AHK

"Manufacturing X will transform industrial collaboration," Faath explained. The initiative creates trusted environments where businesses can securely exchange data along the value chain. Through Factory X, a key component targeting factory-level collaboration, the program establishes comprehensive frameworks for architectures, rules, and contracts to enable efficient data processing for new business models.

Breaking down barriers with global standards

Interoperability has emerged as a cornerstone of Germany's Industry 4.0 vision. VDMA, Europe's largest industrial association representing over 3,600 member companies, is spearheading a global initiative to develop standardized machine communication through OPC UA (Open Platform Communications Unified Architecture).

"Without standardized machine communication, we will never fully realize the potential of Industry 4.0," Faath emphasized. The OPC UA framework, which has secured adoption from more than 700 companies worldwide, creates what Faath calls a "global production language," enabling machines from different manufacturers to share data using standardized variables and units.

Regulatory push meets industry reality

The standardization drive aligns with the European Data Act's imminent implementation. Within a year, manufacturers selling machines in Europe must provide users with free, comprehensive access to all interface information.

"This is going to be a significant hurdle for many companies," Faath warned. While designed to promote transparency, the regulation poses challenges for manufacturers protecting proprietary information. He advised Taiwanese companies to prepare for these new requirements.

Credit: AFP

Credit: AFP

Building a collaborative ecosystem

VDMA's Umati (universal machine technology interface) community, now 300 partners strong, exemplifies the collaborative approach needed for Industry 4.0 success. Unlike the automotive sector, where dominant players can enforce data-sharing rules, the machinery industry's fragmented nature requires voluntary participation.

"There's no way to force companies to share data," Faath admitted. "The value proposition must be compelling enough to drive voluntary participation." VDMA focuses on supporting SMEs through discussion groups and knowledge-sharing platforms, ensuring smaller players aren't left behind in the digital transformation.

AI and the evolving workforce

Artificial intelligence stands as another crucial pillar in Germany's strategy, particularly in predictive maintenance applications. "AI is poised to move us to a new level in addressing critical use cases in Industry 4.0," Faath explained.

This shift is transforming workforce requirements. "The worlds of OT and IT are growing together more and more," noted Faath. Rather than replacing existing skills, the industry sees an enrichment of competencies, combining traditional engineering expertise with digital capabilities.

Sustainability's dual mission

The machinery industry plays a unique dual role in Europe's green transformation. "The machinery industry has a double responsibility when it comes to sustainability," Faath explained. "We must not only transform our own operations to be sustainable but also provide technologies that enable other industries to reduce their environmental impact."

This dual mission is evident in the production of pollution control systems and environmental technologies, positioning the sector as both participant in and enabler of ecological transformation.

Despite progress in data availability and storage, companies still struggle with external data integration and transparency. "Information-driven business models are still lacking," Faath acknowledged. As Germany pursues its Industry 4.0 vision for 2030, success hinges on three critical pillars: autonomy, sustainability, and interoperability.

"The digital transformation of manufacturing is something we can only achieve together, on a global scale," Faath concluded, extending an invitation to international partners, including Taiwan, to join in shaping manufacturing's future.